☰ Contents · Technology

Motion drives, the lathe and pressure working

Lessons 13–16 · 4 lessons · Sh. Sharipov, N. Muslimov, O. Tolipov, Q. Abdullayeva, O. Qo‘ysinov, V. Sattorov, S. Ahmadaliyev, M. Mo‘minova. Mehnat ta’limi (Labour Education / Technology), Grade 5. Sharq Publishing, Tashkent, 2015
15

Metalworking technology and construction elements

Textbook: pp. 27–28
GoalKnow methods of working metal by pressure, and casting.
New words
plastic deformation · plastik deformatsiyastamping · shtamplashwire drawing · tolalashcasting · quyish
Explanation

Metal is worked mainly by cutting and by pressure. In pressure working a large outside force plastically deforms the metal: it changes shape and does not return to the old one – aluminium does this, for example. Methods include rolling, drawing (pulling through a die with a hole to thin it), extrusion (squeezing metal out through a die channel), hot forging, and volume and sheet stamping. Lead is a very soft metal that takes shape easily. Tin, aluminium, copper, zinc and iron can be pressure-worked cold; brittle metals like cast iron cannot. In casting, molten metal is poured into a mould and the item is removed once it solidifies; this suits parts of complex shape.

Worked examples
Bending an aluminium lid does not return it to the old shape – that is plastic deformation.
Car body panels are made by sheet stamping, complex engine housings by casting.
Class activity

Plasticine “stamp”: the pupil flattens plasticine and presses a coin or lid into it to leave a pattern – a simple model of stamping. Then press plasticine into a mould (soap dish) to model casting. Plasticine only, no hot items.

Practice
1
What is plastic deformation?
2
Name 3 methods of pressure working.
3
Of lead, steel and cast iron, which takes shape most easily?
4
Why can cast iron not be pressure-worked?