☰ Contents · Technology

Rubber, plastics and polymer–metal joints

Lessons 16–18 · 3 lessons · Mehnat ta’limi (Texnologiya) – Labour Education (Technology), textbook for Grade 7 of general secondary schools. Ministry of Public Education of Uzbekistan. Sharq Publishing, Tashkent, 2016/2017 (authors not named in the extracted text)
18

Polymer-and-metal joints: joining plastic pipes

Textbook: pp. 49–52
GoalKnow plastic pipes and the order of joining them, and the basics of making polymer–metal items such as a dustpan.
New words
plastic pipe · plastmassa quvurfitting (coupling) · ulagichbranch fitting (tee) · tarmoqlagichpipe cutter · quvur qaychisi
Explanation

Plastic pipes are used for drinking water, drains, hot water and greenhouse heating systems. Their advantages are that damp does not corrode them and they keep their shape under outside force; the drawback is poor heat resistance. Pipes are cut with an ordinary saw or a pipe cutter. For them straight couplings, elbows (90° and 120°), tees, reducers, metal-plastic transitions and stop valves are made. Pipes are joined with a special heating tool (an «iron»): the pipe end and fitting are pushed onto the heating tips, and when the melting point is reached they are taken off quickly, pressed together firmly and not moved until cool. Sequence: measuring and marking, cutting, heating, joining. The heating tool is very hot (about 260 °C), so only a master or the teacher does this; pupils measure, mark and prepare, and watch from a safe distance; the room is ventilated. A polymer–metal item such as a dustpan is made by screwing a plastic scoop to a metal handle (or a sheet-metal scoop to a plastic handle); adults cut and drill the sheet metal and plastic, and gloves are worn because sheet-metal edges are sharp.

Worked examples
Cutting a 2 m pipe into 50 cm pieces gives 200 : 50 = 4 pieces.
First marked (in pencil), then cut, then heated and joined – the order is never changed.
Class activity

Diagram: on paper draw a plastic pipe system (from water tank to taps) using symbols for pipe, elbow, tee and tap. Only the master goes near the real heating tool.

Practice
1
What is an advantage of plastic pipe?
2
Write the correct order of joining pipes.
3
How many 60 cm pieces come from a 3 m pipe? (300 : 60)
4
Why does only a master work with the heating tool?